Thermin Power is notable Compressor Waste Heat Recovery System manufacturers in India, suppliers, dealers and exporters in India. Our history of more than two decades of operations in the thermal engineering industry has urged us to empower the industries by converting the energy loss into useful assets. WHRS is a smart and non-obtrusive device that will gather the considerable heat produced as a by-product of the compressed air process which can often occupy a large percentage of the energy used by the compressor. Rather than letting this heat go to waste in the atmosphere, our system incorporates a special heat exchanger that will convert this energy to a useful medium (i.e. a water or air) to use.
We are the well-known Compressor Waste Heat Recovery System exporters in India
This recaptured energy can then be used in other processes such as pre-heating boiler feed water, space heating, or in industrial washing leading to huge utility bill savings and reducing the carbon footprint of the company by a big margin. We also provide the complete turnkey service, including initial energy audits and bespoke design through production, commissioning, and validation of projects so that all of our clients can gain optimal thermal performance and profitability. We are known Compressor Waste Heat Recovery System exporters in India in terms of quality, innovation, and sustainability.
What is Compressor Waste Heat Recovery System?
A Compressor Waste Heat Recovery System is a new energy control technology that is aimed at saving the thermal energy that air compressors normally use during their operation. It basically involves a special type of heat exchanger to harness this otherwise lost heat and pass it over to some type of useful medium such as water which can then be used in a secondary heating process.
Working Principle of Our Compressor Waste Heat Recovery System.
Heat Production: The compress action in the oil cooler or air compressor motor produces a lot of heat increasing the temperature of the circulating oil.
Heat Interception: This hot circulating oil is bypassed through the normal cooling radiator of the compressor and passed through a special heat exchanger.
Energy Transfer: In the heat exchanger, the hot oil flows next to cold water or air where it transfers a large percentage of its thermal energy to the useful medium.
Closed-Loop Cooling: The cooled oil is pumped back to the compressor in order to keep it cooled and lubricated and keep the compressor operating at its most efficient operating temperature.
Why to Select Us as the Best Compressor Waste Heat Recovery System Manufacturers in India?
Any Compressor Customized: Our systems have been carefully designed to fit perfectly with any major compression brand and different types of oil-injected screw and rotary compressors that are utilized in the industry of India.
Established Thermal Performance: We assure the client of the maximum level of heat recovery, based on the intensity and volume of hot water that can be given to their particular process requirements.
Rigorous Industry Experience: Our customer base has more than two decades of experience in waste heat recovery which has guaranteed us of technical capability of providing robust, dependable and low maintenance systems that survive the harsh industrial environment.
Air-to-Air Heat Recovery (Airborne): Warm air in the compressor is exchanged in the cooling air to supply air in the facility. No additional fluid loop required, simple, inexpensive.
Water-to-Air/Water Heat Recovery (Waterborne): A heat exchanger (plate or tube) is used to add the heat in the compressor oil or cooling water to a second water circuit to produce hot water. The temperatures that may be considered to reach higher temperatures can spread the heat over greater distances, which is suitable with larger compressors (more than 10kW).
The important Components and Technologies.
Heat Exchangers:
Plate Heat Exchangers: Efficient in the case of a water-cooled system.
Tube/Finned Tube Heat Exchangers: Tube/Finned Tube heat exchangers are utilized both in air and water for Compressor Waste Heat Recovery System suppliers in India.
Heat Transfer Fluids: Water or the own coolant oil of the compressor (oil lubricated units).
Types of Compressors: Can be used with oil injected, oil free, screw compressors, and centrifugal compressors, in many cases specific heat exchanger designs are needed.
Technical Specifications of Compressor Waste Heat Recovery System
We've added below a specialized table of Compressor Waste Heat Recovery System in India that provides further technical specification information.
Specification Category
Parameter Name
Description
Typical Metrics/Values
Engineering Significance
I. Thermal Performance & Efficiency
Heat Recovery Rate Thermal Duty
The total heat energy captured and delivered by the recovery system to the water or air circuit.
Measured in kW (thermal) or BTU/h.
Sizing: Defines the capacity of the system; typically 70% to 95% of the compressor's input power for water-cooled units.
I. Thermal Performance & Efficiency
Water Output Temperature (Twater, out)
The temperature of the hot water delivered by the waterborne system.
Typically 70∘C to 90∘C (160∘F to 195∘F).
Usability: Critical for application; 90∘C water is highly valuable for industrial process heating or boiler feed water.
I. Thermal Performance & Efficiency
Heat Recovery Effectiveness (ϵ)
The percentage of the compressor's electrical input power that is converted into usable heat energy.
70% to 95%
Economic Value: The primary metric for payback calculation and energy savings.
II. Fluid Dynamics & Pressure
Water Circuit Flow Rate (m˙)
The volumetric flow rate of the secondary water circuit necessary to extract the heat.
L/min or GPM.
Design Constraint: Used to size the heat exchanger and calculate the required Twater, out.
II. Fluid Dynamics & Pressure
Water Side Pressure Drop (ΔPwater)
The pressure reduction across the dedicated heat exchanger.
Measured in bar or psi.
Pumping Requirement: Dictates the power and head required for the external circulation pump, affecting auxiliary power consumption.
II. Fluid Dynamics & Pressure
Max Working Pressure
The maximum pressure the heat recovery exchanger is designed to safely handle.
Typically 10 to 16 bar.
Safety: Ensures the system integrates safely with the plant's compressed air and water circuits.
III. Design & Materials
Heat Transfer Fluid
The primary fluid carrying the heat away from the compressor.
Oil: Synthetic or Mineral; Water: Treated, de-mineralized water.
Corrosion & Fouling: Dictates the need for special metallurgy to handle potential corrosion.
III. Design & Materials
Bypass Control Valve Type
The mechanism used to regulate the heat recovery by diverting the hot fluid when heat is not needed or temperatures are too high.
Type: 3-Way Thermostatic or Modulating Control Valve.
Operational Stability: Crucial for maintaining stable compressor operation regardless of heat recovery demand.
Benefits of choosing us as Compressor Waste Heat Recovery System suppliers in India
We as Compressor Waste Heat Recovery System suppliers in India, we provided different benefits which are given below.
Massive Energy Savings: The recovered heat saves the operational cost of the hot water or process heating by indicating the boiler or electric heater energy for Compressor Waste Heat Recovery.
Quick Payback (Return on Investment): The amount of fuel that has been saved as a result of the installation is high, which results in the initial investment in the WHRS being recovered in a relatively short period of a few months.
Lower Carbon Foot export: Energy reuse lowers the usage of fossil fuels, which would have been wasted, which leads to increased sustainability of the environment for Compressor Waste Heat Recovery System manufacturers in India.
Constant Availability of Heat: With a compressor on, the waste heat is produced and reclaimed, which offers a steady and reliable thermal power source in Compressor Waste Heat Recovery System dealers in India.
Stable Compressor Operation: The special heat exchanger is used to keep the compressor operating at the required temperature, which may be useful to increase the life and dependability of the user.
Applications of Compressor Waste Heat Recovery System
We serve as well-known Compressor Waste Heat Recovery System dealers in India, it is applicable in different sites which are given below.
Industrial Hot Water Generation: Compressor Waste Heat Recovery System manufacturers in India is applicable in pre-heating water used in the cleaning washing and sanitizing of processes within industries such as food and beverage or pharmaceuticals industry.
Pre-Heating of Boiler Feed Water: Increasing the temperature of the boiler feed water will make the boiler itself consume less energy and therefore greatly reduce its fuel usage for Air Compressor Heat Exchanger.
Space and Warehouse Heating: The hot water retrieved can be put through unit heaters or radiators to give free heat to the floors of the factory and the warehouse.
Electroplating Bath Heating: Credited with the required and controlled heat to sustain the most appropriate temperature of the chemical solutions during the metal finishing and electroplating applications.
Canteen and Utility Water Supply: Produces hot water on a regular basis that is used in employee rest rooms, showers, and on-site canteens in place of the traditional heating system.
Thermin Power is premier Compressor Waste Heat Recovery System manufacturers in India, suppliers, dealers and exporters in India. Our Compressor Waste Heat Recovery System will convert the largest waste of your compressor-heat- into your greatest resource. With our high thermal efficiency, which will reduce fuel bill by a huge percentage and offer a ROI that is excellently fast, as your reliable Manufacturer, Supplier and Exporter, we assure you of high thermal efficiency. Go green, increase your sales, and achieve a stable year-long supply of free hot water to your whole enterprise. Invest in recovery, not loss.
FAQs
No, the system is aimed at preserving the inner working temperature of the compressor in order to guarantee its functioning and sustainability are the best.
Depending on the size and design of the compressor, the system has the capacity to warm the water to high temperatures that are very beneficial in the majority of industrial processes.
The majority of clients will achieve a full Return on Investment very quickly, within a year or less due to the immense saving in fuel or electricity consumed to heat the premises.
Hi there! 👋
Fill out the form below to start a conversation with us on WhatsApp.
Hi there! 👋
Fill out the form below to start a conversation with us on WhatsApp.
